Adaptive Hybrid Fuzzy–Neural PID Control of Speed Regulation and Torque Ripple Reduction of BLDC Motors

Authors

  • Riyadh Kamil Chillab University of Baghdad
  • Hasan Ali Hasan University of Baghdad

DOI:

https://doi.org/10.12928/biste.v8i3.16182

Keywords:

BLDC Motor, PID Control, NN-PID Controller, Fuzzy Control, Intelligent Algorithms, Optimization, Speed Control

Abstract

This paper focuses on the control of Brushless Direct Current (BLDC) motors utilizing an enhanced fuzzy control and Neural Network (NN) located Proportional–Integral–Derivative (PID) control arrangement that acts as real-time mistake adaptation and adjustment to regulate engine speed. The intelligent optimization algorithm is also used to embellish the action of the fuzzy PID controller. BLDC motors are settled in production, conveyance, and meet extreme-precision requests next to their plain creation, reliable movement, and superior speed control competence. Improving the control veracity of BLDC motors is a main research issue, and some improvements have been made in the current age. Conventional (PID) control algorithms have a simple form and expansive relevance and are usually used for BLDC engine speed control. However, these algorithms do not efficiently detect differences in load conditions. To address this restraint, an FLC and interconnected system-based PID control means is executed to regulate and correct control errors in real time. In order to improve BLDC motor dynamic performance across a range of load circumstances, the suggested hybrid NN-PID controller will integrate FLC adaptation with NN learning. Simulation results show that the projected means correct the speed error at 0.2 s from 22.3 to −0.102, from 22.5 to −0.305, and from 38.5 to −13.474, distinguished by accompanying (NN), FLC rationale, and conventional PID controllers, individually. In addition, the projected approach reduces torque ripple by 64.13%, 68.3%, and 74.56% distinguished with NN, fuzzy sense, and PID controllers. The substitution results represent the usefulness of the pertinent whole form in threatening speed, error, and torque ripple.

Author Biography

Hasan Ali Hasan, University of Baghdad

Council Affairs, University of Baghdad, 

References

Wang X, Wu X, Cheng S, Shi J, Yue W, “Design and experiment of control architecture and adaptive dual-loop controller for brake-by-wire system with an electric booster,” IEEE Trans Transp. Elect. vol. 6, no. 3, pp. 1236–1252, 2020, https://doi.org/10.1109/TTE.2020.3010279.

J. Pakdeeto, S. Wansungnoen, K. Areerak, and K. J. I. A. Areerak, “Optimal speed controller design of commercial BLDC motor by adaptive Tabu search algorithm,” IEEE Access, vol. 11, pp. 79710–79720, 2023, https://doi.org/10.1109/ACCESS.2023.3300233.

Y. K. Poudel and P. Bhandari, ‘‘Control of the BLDC motor using ant colony optimization algorithm for tuning PID parameters,’’ Arch. Adv. Eng. Sci., vol. 2, no. 2, pp. 108–113, 2024, https://doi.org/10.47852/bonviewAAES32021184.

Gobinath S, Madheswaran M, “Deep perceptron neural network with fuzzy PID controller for speed control and stability analysis of BLDC motor,” Soft Computing, vol. 24, no. 13, pp. 10161–10180, 2020, https://doi.org/10.1007/s00500-019-04532-z.

A. Damiano, A. Floris, G. Fois, I. Marongiu, M. Porru, and A. Serpi, “Design of a high-speed ferrite-based brushless DC machine for electric vehicles,” IEEE Trans. Ind. Appl., vol. 53, no. 5, pp. 4279–4287, 2017, https://doi.org/10.1109/ICELMACH.2016.7732605.

G. Scelba, G. De Donato, M. Pulvirenti, F. Giulii Capponi, and G. Scarcella, “Hall-effect sensor fault detection, identification, and compensation in brushless DC drives,” IEEE Trans. Ind. Appl., vol. 52, no. 2, pp. 1542–1554, 2016, https://doi.org/10.1109/TIA.2015.2506139.

J. S. Park and K. Lee, “Online advanced angle adjustment method for sinusoidal BLDC motors with misaligned hall sensors,” IEEE Trans. Power Electron., vol. 32, no. 11, pp. 8247–8253, 2017, https://doi.org/10.1109/TPEL.2017.2694042.

S. Tsotoulidis and A. N. Safacas, “Deployment of an adaptable sensorless commutation technique on BLDC motor drives exploiting zero sequence voltage,” IEEE Trans. Ind. Electron., vol. 62, no. 2, pp. 877–886, 2015, https://doi.org/10.1109/TIE.2014.2334654.

G. Liu, C. Cui, K. Wang, B. Han, and S. Zheng, “Sensorless control for high-speed brushless DC motor based on the line-to-line back EMF,” IEEE Trans. Power Electron., vol. 31, no. 7, pp. 4669–4683, 2016, https://doi.org/10.1109/TPEL.2014.2328655.

L. Yang, Z. Q. Zhu, H. Bin, Z. Zhang, and L. Gong, “Virtual Third Harmonic Back EMF-Based Sensorless Drive for High-Speed BLDC Motors Considering Machine Parameter Asymmetries,” in IEEE Transactions on Industry Applications, vol. 57, no. 1, pp. 306-315, 2021, https://doi.org/10.1109/TIA.2020.3033821.

L. Yang, Z. Q. Zhu, H. Bin, Z. Zhang, and L. Gong, "Safety Operation Area of Zero-Crossing Detection-Based Sensorless High-Speed BLDC Motor Drives," in IEEE Transactions on Industry Applications, vol. 56, no. 6, pp. 6456-6466, 2020, https://doi.org/10.1109/TIA.2020.3012594.

X. Zhou, Y. Zhou, C. Peng, F. Zeng, and X. Song, “Sensorless BLDC motor commutation point detection and phase deviation correction method,” IEEE Trans. Power Electron., vol. 34, no. 6, pp. 5880–5892, 2019, https://doi.org/10.1109/TPEL.2018.2867615.

W. Chen, Y. Liu, X. Li, T. Shi, and C. Xia, “A novel method of reducing commutation torque ripple for brushless DC motor based on Cuk converter,” IEEE Trans. Power Electron., vol. 32, no. 7, pp. 5497–5508, 2017, https://doi.org/10.1109/TPEL.2016.2613126.

G. Jiang, C. Xia, W. Chen, T. Shi, X. Li, and Y. Cao, “Commutation torque ripple suppression strategy for brushless DC motors with a novel noninductive boost front end,” IEEE Trans. Power Electron., vol. 33, no. 5, pp. 4274–4284, 2018, https://doi.org/10.1109/TPEL.2017.2721439.

R. K. Achary, S. Durgaprasanth, C. Nagamani, and G. S. Ilango, “A simple voltage modulator scheme for torque ripple minimization in a permanent magnet brushless DC motor,” IEEE Trans. Power Electron., vol. 35, no. 3, pp. 2809–2818, 2020, https://doi.org/10.1109/TPEL.2019.2926122.

X. Yao, J. Zhao, J. Wang, S. Huang, and Y. Jiang, "Commutation Torque Ripple Reduction for Brushless DC Motor Based on an Auxiliary Step-Up Circuit," in IEEE Access, vol. 7, pp. 138721-138731, 2019, https://doi.org/10.1109/ACCESS.2019.2943411.

A. H. Taha, R. K. Chillab, K. A. Jasim, A. H. Shaban, “Comparing Different Methods for Calculating Crystal Size, Strain and Crystallinity of LaBa2Cu3O7 Compound Using XRD Peak Broadening Analysis,” AIP Conference Proceedings, vol. 2437, no. 1, p. 020183, 2022, https://doi.org/10.1063/5.0093127.

C. Ge, Z. Liu, L. Fang, H. Ling, A. Zhang, and C. Yin, "A Hybrid Fuzzy Convolutional Neural Network Based Mechanism for Photovoltaic Cell Defect Detection with Electroluminescence Images," in IEEE Transactions on Parallel and Distributed Systems, vol. 32, no. 7, pp. 1653-1664, 2021, https://doi.org/10.1109/TPDS.2020.3046018.

Saif Talal Bahar and Raed A. Abd-Alhmeed, “Reduce-Complexity of Predictive Current Control for a 3-Phase Voltage Source Inverter,” Journal of Techniques, vol. 7, no. 3, pp. 16–25, 2025, https://doi.org/10.51173/jt.v7i3.2621.

Y. Deng, Z. Ren, Y. Kong, F. Bao, and Q. Dai, “A hierarchical fused fuzzy deep neural network for data classification,” IEEE Trans. Fuzzy Syst., vol. 25, no. 4, pp. 1006–1012, 2017, https://doi.org/10.1109/TFUZZ.2016.2574915.

M.-G. Gan, M. Zhang, C.-Y. Zheng, and J. Chen, “An adaptive sliding mode observer over a wide speed range for sensorless control of a brushless DC motor,” Control Engineering Practice, vol. 77, pp. 52–62, 2018, https://doi.org/10.1016/j.conengprac.2018.05.004.

Y. Zhao, W. Qiao, and L. Wu, “Improved Rotor Position and Speed Estimators for Sensorless Control of Interior Permanent-Magnet Synchronous Machines,” IEEE Journal of Emerging and Selected Topics in Power Electronics, vol. 2, no. 3, pp. 627–639, 2014, https://doi.org/10.1109/JESTPE.2014.2298433.

F. R. García, A. C. Andrade, G. E. Pérez, and L. A. Icaza, “Current tracking adaptive control of brushless DC motors,” International Journal of Adaptive Control and Signal Processing, pp. 1–14, 2026, https://doi.org/10.1002/acs.70032.

D. S. Nair, G. Jagadanand, and S. George, “Sensorless direct torque controlled BLDC motor drive with Kalman filter algorithm,” in IECON 2017 - 43rd Annual Conference of the IEEE Industrial Electronics Society, pp. 2160–2165, 2017, https://doi.org/10.1109/IECON.2017.8216363.

A. Attar, B. Jamal, and K. Grari, “Control of brushless dc motors using sensorless back-emf integration method,” Materials Today: Proceedings, vol. 45, no. 03 2021, https://doi.org/10.1016/j.matpr.2021.01.861.

J. M. Liu and Z. Q. Zhu, “Improved sensorless control of permanent magnet synchronous machine based on third-harmonic back emf,” IEEE Transactions on Industry Applications, vol. 50, no. 3, pp. 1180-1187, 2014, https://doi.org/10.1109/TIA.2013.2284299.

K. Soumia, H. Mohammed, “Optimization of PID Controller for Brushless DC Motor Based on Dung Beetle Algorithm,” Journal of Information Systems Engineering and Management, vol. 10, no. 465, 2025, https://doi.org/10.52783/jisem.v10i46s.8820.

X. Song, B. Han, S. Zheng, and J. Fang, “High-Precision Sensorless Drive for High-Speed BLDC Motors Based on the Virtual Third Harmonic Back-EMF,” IEEE Transactions on Power Electronics, vol. 33, no. 2, pp. 1528–1540, 2018, https://doi.org/10.1109/TPEL.2017.2688478.

G. Raju, G. N. Srinivas, “Intelligent Control Strategies for BLDC Motors in Electric Vehicles: Unveiling the Optimal Balance of Speed, Stability, and Efficiency,” International Journal of Applied and Computational Mathematics, vol. 11, no. 244, 2025, https://doi.org/10.1007/s40819-025-02069-4.

H. Jin, G. Liu, and S. Zheng, “Commutation Error Closed-Loop Correction Method for Sensorless BLDC Motor Using Hardware-Based Floating Phase Back-EMF Integration,” IEEE Transactions on Industrial Informatics, vol. 18, no. 6, pp. 3978–3986, 2022, https://doi.org/10.1109/TII.2021.3113368.

K. M. Wadi, R. K. Chillab, A. N. Abdulateef, K. A. Jasim, A. H. Shaban, M. A. Hassan, S. S. Jahil, “The effect of potassium substitution on the properties of HgBa2Ca2Cu3O8+δCompound,” Journal of Physics: Conference Series, vol. 1879, no. 3, p. 032064, 2021, http://doi:10.1088/1742-6596/1879/3/032064.

G. Kaczmarczyk, M. Malarczyk, D.D. Ferreira, M. Kaminski, “Stable rules definition for fuzzy TS speed controller implemented for BLDC motor,” Appl. Sci., vol. 14, no. 3, p. 982, 2024, https://doi.g/10.3390/app14030982.

M. K. Ismael, S. T. Bahar, and A. A. Abdullah, “Harmonic Elimination Method for Permanent Magnet Synchronous Motor Utilizing Active Disturbance Rejection Control,” Proceedings of Engineering and Technology Innovation, vol. 30, pp. 11–23, 2025, https://doi.org/10.46604/peti.2024.14386.

L. Wang, Z. Q. Zhu, H. Bin, and L. Gong, "A Commutation Error Compensation Strategy for High-Speed Brushless DC Drive Based on Adaline Filter," in IEEE Transactions on Industrial Electronics, vol. 68, no. 5, pp. 3728-3738, 2021, https://doi.org/10.1109/TIE.2020.2984445.

Q. Zhou, H. Li, C. Wu, L. Wang, and C. K. Ahn, “Adaptive fuzzy control of nonlinear systems with unmodeled dynamics and input saturation using small-gain approach,” IEEE Trans. Syst., Man, Cybern., Syst., vol. 47, no. 8, pp. 1979–1989, 2017, https://doi.org/10.1109/TSMC.2016.2586108.

S. T. Bahar and H. Qiu, “Amelioration of Traditional PI Boost Converter Utilizing Linear Active Disturbance Rejection Controller - Mode Predictive Control Strategy,” International Journal of Robotics and Control Systems, vol. 6, no. 1, pp. 305–323, 2026, https://doi.org/10.31763/ijrcs.v6i1.2364.

Z. Fei, S. Shi, T. Wang, and C. K. Ahn, "Improved Stability Criteria for Discrete-Time Switched T–S Fuzzy Systems," in IEEE Transactions on Systems, Man, and Cybernetics: Systems, vol. 51, no. 2, pp. 712-720, 2021, https://doi.org/10.1109/TSMC.2018.2882630.

M. Wang, J. Qiu, M. Chadli, and M. Wang, “A switched system approach to exponential stabilization of sampled-data T–S fuzzy systems with packet dropouts,” IEEE Trans. Cybern., vol. 46, no. 12, pp. 3145–3156, 2017, https://doi.org/10.1109/TCYB.2015.2498522.

H. Maghfiroh, M. Ahmad, A. Ramelan, and F. Adriyanto, “Fuzzy-PID in BLDC motor speed control using MATLAB/Simulink,” Journal of Robotics and Control (JRC), vol. 3, no. 1, pp. 8-13, 2022, http://doi:10.18196/jrc.v3i1.10964.

R. Ma, X. Li, and Y. Li, “Research on the speed control system of brushless DC motor based on fuzzy PID control,” Journal of Physics: Conference Series, vol. 2803, no. 1, p. 012047, 2024, https://doi.org/10.1088/1742-6596/2803/1/012047.

R. N. H. M. K. Umam and T. Nurwati, “Pid-based fuzzy logic theory implementation on bldc motor speed control,” International Seminar on Intelligent Technology and Its Applications (ISITIA), pp. 407–412, 2022, https://doi.org/10.1109/ISITIA56226.2022.9855291.

E. Natsheh, “Enhancing Field-Controlled DC Motors with Artificial Intelligence-Infused Fuzzy Logic Controller,” Journal of Applied Data Sciences, vol. 6, no. 1, p. 455-469, 2025, https://doi.org/10.47738/jads.v6i1.508.

S. T. Bahar, W. Wang, and H. Qiu, “AI-Enhanced Model Predictive and Active Disturbance Rejection Control for High-Performance Permanent Magnet Synchronous Motor Drives,” Energies, vol. 19, no. 11, p. 2574, 2026, http://doi:10.3390/en19112574.

C.-L. Huang, C.-J. Wu and S.-C. Yang, “Full-Region Sensorless BLDC Drive for Permanent Magnet Motor Using Pulse Amplitude Modulation with DC Current Sensing,” in IEEE Transactions on Industrial Electronics, vol. 68, no. 11, pp. 11234–11244, Nov. 2021, http://doi:10.1109/TIE.2020.3034859.

N. Nurdamayanti, L. Sartika, and A. M. Prasetia, “Brushless Direct Current (BLDC) Motor Speed Control Using Field Oriented Control (FOC) Method,” Jurnal Edukasi Elektro, vol. 6, no. 2, 2022, http://doi:10.21831/jee.v6i2.52234.

S. T. N. Hemati and M. C. Leu, “Robust nonlinear control of brushless dc motors for direct-drive robotic applications,” IEEE Trans. Ind. Electron. 37, 460–468, 2022, https://doi.org/10.1109/41.103449.

A. Turan, “Improved PID Control Design for Electric Power Steering DC Motor,” IEEE Access, vol. 13, pp. 6080-6088, 2025, https://doi.org/10.1109/ACCESS.2024.3524303.

A. Kholiq, “Development of Adaptive PD Control for Infant Incubator Using Fuzzy Logic,” Journal of Robotics and Control, vol. 5, no. 3, pp. 756-765, 2024, https://doi.org/10.18196/jrc.v5i3.21510.

Y. Cetinceviz, “Optimal Design, Electromagnetic–Thermal Analysis and Application of In-Wheel Permanent Magnet BLDC Motor for E-Mobility,” Applied Sciences, vol. 15, no. 6, p. 3258, 2025, https://doi.org/10.3390/app15063258.

S. M. Jiaad, S. W. Shneen, and R. K. Gaber, “Disturbance Handling and Efficiency Optimization for SPWM-Three Phase Inverter by Using PID Controller System,” Journal of Robotics and Control (JRC), vol. 6, no. 2, pp. 1024-1032, 2025, https://doi.org/10.18196/jrc.v6i2.26146.

V.K. Karan, A. Alam, and A. Thakur, “Hybrid control using fuzzy logic and adaptive space vector modulation for reduction of torque ripples in PM-BLDC motor drive,” Journal of Engineering and Applied Science, vol. 70, no. 66, 2023, https://doi.org/10.1186/s44147-023-00238-0.

R. Senthilkumara and R. Balamurugan, “Adaptive Fuzzy-Based SMC for Controlling Torque Ripples in Brushless DC Motor Drive Applications,” Cybernetics and Systems, vol. 54, no. 7, pp. 1132–1153, 2023, https://doi.org/10.1080/01969722.2023.2177800.

P. Maharajan and S.A.E. Xavier, “BLDC motor torque ripple factor lowering and FOPID-based motion control using DGOA algorithm,” Simulation Modelling Practice and Theory, 2023, https://doi.org/10.1177/14613484231181449.

C. Lv et al., “Research on a Torque Ripple Suppression Method of Fuzzy Active Disturbance Rejection Control for a Permanent Magnet Synchronous Motor,” Electronics, vol. 13, no. 7, 1280, 2024, https://doi.org/10.3390/electronics13071280.

M. Elhatri et al., “An adaptive neuro-fuzzy with nonlinear PID controller design for electric vehicles,” IFAC Journal of Systems and Control, vol. 27, 100238, 2024. https://doi.org/10.1016/j.ifacsc.2023.100238.

Downloads

Published

2026-06-12

How to Cite

[1]
R. K. Chillab and H. A. Hasan, “Adaptive Hybrid Fuzzy–Neural PID Control of Speed Regulation and Torque Ripple Reduction of BLDC Motors”, Buletin Ilmiah Sarjana Teknik Elektro, vol. 8, no. 3, pp. 792–810, Jun. 2026.

Issue

Section

Article